Our Dell Inspiron 1100 Notebook Computer Kept Overheating

For the past month (or so), our Dell Inspiron 1100 has been overheating. After 30 minutes to an hour of use it’d just turn off from getting too hot. A little aggravating, as you might imagine.

Yesterday I decided to take the notebook apart and clean it in hopes of remedying the problem. My guess was that the heatsink/fan was full of dust, limiting airflow and causing the overheating. I took the keyboard out and removed some little metal panel, allowing me to see the heatsink and fan. After removing the four screws holding the heatsink/fan assembly in place and the fan’s power connector I could lift the heatsink/fan right out. I took the vacuum to it, but it really wasn’t too dirty.

The part that surprised me—and I suspect the cause of the overheating—was that there was only a tiny dot of thermal grease sitting on the CPU, to aid in transferring the heat from the CPU to the heatsink. The dot wasn’t more than about 1/4 the size of the CPU die. So I cleaned all the old thermal grease off the CPU and heatsink and put some new stuff on—and this time, enough to cover the full CPU die when the heatsink was put back into place! I reassembled everything, powered the computer up, and ran it for quite a few hours yesterday with no problem.

Sherree’s successfully used the computer for a while today, too, so I suspect that solved the problem!

7/26/04 Update: Our Inspiron 1100 has been working well this past week and hasn’t shutdown on us at all. New/more thermal grease solved it!

2005/04/02 Update: Photos and brief details of a relapse can be read in Our Dell Inspiron 1100 Has Overheating Problems Again.

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